How Apple Is Redefining Sustainable Manufacturing Through Carbon-Free Aluminum

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    Apple has steadily emerged as a pioneer in sustainable manufacturing, not only through operational carbon neutrality but by revolutionizing raw material sourcing. Traditional aluminum production emits approximately 2% of all global greenhouse gases, making material innovation essential for climate goals.

    In partnership with ELYSIS — a joint venture of Alcoa and Rio Tinto — Apple developed a breakthrough carbon-free smelting process. Instead of carbon dioxide, this process releases pure oxygen.

    Key achievements:

    • In 2022, the iPhone SE incorporated the first batch of commercial carbon-free aluminum.
    • MacBook Air M2 and Apple Watch Series 8 followed, using ELYSIS aluminum extensively.
    • Apple targets full carbon-neutrality across all products by 2030, with materials like aluminum playing a crucial role.

    Strategic insight:
    While competitors like Dell and Samsung focus primarily on energy procurement, Apple’s material innovation offers a supply chain-wide carbon impact, influencing upstream suppliers globally.

    Sources:
    https://www.apple.com/newsroom/2022/03/apple-uses-first-low-carbon-aluminum-in-iphone-se/
    https://www.apple.com/environment/
    https://www.elysis.com/en

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